Controls Engineer Experienced in PLC
  • England,East of England,Suffolk,Ipswich
  • full-time
  • £35,000 - £40,000 per annum
Job Description:
My client is a leading supplier of slitter rewinders and converting machinery worldwide.
He is looking for a skilled and proactive Controls Engineer with experience in Programmable Logic Controllers (PLC).
Successful candidates will be responsible for designing, programming, testing, and maintaining PLC-based control systems.
Candidates should also be experienced in troubleshooting, optimizing system performance, and ensuring adherence to safety and quality standards.
Primary Responsibilities:
*PLC Programming: Design, develop, and implement PLC programs for automation systems using platforms such as Allen-Bradley, Siemens, or Mitsubishi.
*System Design: Work with cross-functional teams to develop control systems for various machinery and processes.
*Troubleshooting: Identify and resolve issues related to PLC programming, I/O devices, electrical controls, and field devices.
*System Integration: Integrate PLC systems with SCADA, HMI, and other industrial control systems to ensure smooth operation.
*Testing & Commissioning: Test and simulate control systems to ensure proper functionality before deploying them in live production environments.
*Documentation: Prepare detailed technical documentation, including PLC programs, system specifications, electrical schematics, and operator manuals.
*Continuous Improvement: Identify areas for process improvement, optimize control systems for better performance, and recommend upgrades or changes to enhance system reliability and efficiency.
*Collaboration: Work closely with electrical, mechanical engineers, and production teams to integrate control systems into broader projects.
*Compliance: Ensure control systems meet safety standards, regulations, and industry best practices.
Qualifications:
*Desired Experience: *1-3 years of hands-on experience in controls engineering, particularly with PLC programming and troubleshooting.
*Familiarity with PLC platforms such as Allen-Bradley (ControlLogix, CompactLogix), Siemens (S7, TIA Portal), Mitsubishi, or similar.
*Knowledge of industrial automation systems, including sensors, actuators, drives, and motors.
*Experience with HMI/SCADA systems integration and programming is a bonus.
*Previous work in manufacturing, automotive, food processing, or other industrial sectors is preferred.

*Required Skills: *Proficiency in programming languages like Ladder Logic, Structured Text (ST), Function Block Diagram (FBD), and Sequential Function Chart (SFC).
*Strong understanding of electrical circuits, industrial communication protocols (Ethernet/IP, Profibus, Modbus, etc.), and automation hardware.
*Excellent problem-solving and diagnostic abilities.
*Ability to work independently and in a team, managing multiple tasks and projects effectively.
*Familiarity with safety standards (e.g., NFPA, IEC, OSHA) and experience with risk assessments and compliance audits is advantageous.
*Proficiency with PLC programming software such as RSLogix 5000, TIA Portal, GX Works, or similar.
*Experience with AutoCAD Electrical or similar CAD software for schematic design is a plus.

Education:
*HNC or higher in Electrical Engineering, Mechatronics, Automation Engineering, or a related field
Personal Qualities:
*Strong analytical and troubleshooting skills.
*Excellent communication skills, both written and verbal.
*Ability to work collaboratively in a multidisciplinary team environment.
*Attention to detail and accuracy.
*Adaptability to changing project requirements and deadlines.
Working Conditions:
*Occasional travel to customer sites or other facilities for system installation, troubleshooting, or maintenance.
*Flexibility in working hours, including potential overtime during commissioning or system upgrades.
*Ability to work in a fast-paced environment with tight deadlines.
Benefits:
*Pension plan.
*Opportunities for professional development.
Job number 1757708
metapel
Company Details:
Cooper Lomaz Recruitment
Company size:
Industry:
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